{"id":14853,"date":"2021-05-18T09:37:27","date_gmt":"2021-05-18T07:37:27","guid":{"rendered":"https:\/\/inprosy.com\/els-efectes-de-les-microaturades-en-la-productivitat-duna-linia-de-produccio\/"},"modified":"2021-05-18T10:19:08","modified_gmt":"2021-05-18T08:19:08","slug":"els-efectes-de-les-microaturades-en-la-productivitat-duna-linia-de-produccio","status":"publish","type":"post","link":"https:\/\/inprosy.com\/ca\/els-efectes-de-les-microaturades-en-la-productivitat-duna-linia-de-produccio\/","title":{"rendered":"Els efectes de les microaturades en la productivitat d\u2019una l\u00ednia de producci\u00f3"},"content":{"rendered":"

Els efectes de les microaturades en la productivitat d\u2019una l\u00ednia de producci\u00f3<\/h1><\/div><\/div><\/div><\/div><\/div><\/section>
RESUM: Les microaturades a les l\u00ednies de producci\u00f3 tenen un efecte molt rellevant sobre la seva productivitat.<\/em>
\nHi ha sistemes que permeten evitar els seus efectes.<\/em><\/h6>\n<\/div><\/div><\/div><\/div><\/div><\/div>
<\/div>

Durant d\u00e8cades les plantes de fabricaci\u00f3 s\u2019han anat automatitzant.<\/p>\n

Avui en dia, no seria imaginable un entorn industrial sense un nivell d\u2019automatitzaci\u00f3 molt elevat.<\/p>\n

Una de les manifestacions m\u00e9s habituals de tot aix\u00f2 \u00e9s la proliferaci\u00f3 de l\u00ednies de producci\u00f3 en les quals una s\u00e8rie d\u2019estacions de treball en successi\u00f3 desenvolupen totes les accions que permeten convertir mat\u00e8ries primeres en un producte final.<\/p>\n

Les l\u00ednies de producci\u00f3 augmenten de manera important la productivitat, en enlla\u00e7ar m\u00e0quines altament especialitzades en una o v\u00e0ries funcions.<\/p>\n

De tota manera, cap estaci\u00f3 de treball \u00e9s perfecta ni est\u00e0 exempta del risc d\u2019aturades.<\/strong> Per m\u00e9s que els fabricants de m\u00e0quines han aplicat el seu enginy i la seva capacitat de gesti\u00f3 a la creaci\u00f3 d\u2019equips cada vegada millors, no \u00e9s raonable esperar-ne un funcionament sense aturades.<\/p>\n

En una l\u00ednia de producci\u00f3 aquest risc magnifica els seus efectes per dues raons:<\/p>\n

a.-<\/strong>\u00a0 \u00a0 \u00a0Perqu\u00e8 cada aturada de qualsevol de les estacions de treball pot afectar la l\u00ednia en el seu conjunt<\/strong> (en abs\u00e8ncia d\u2019estacions o sistemes d\u2019acumulaci\u00f3).<\/p>\n

b.-<\/strong>\u00a0 \u00a0 \u00a0Perqu\u00e8 l\u2019exist\u00e8ncia de m\u00faltiples estacions de treball a la l\u00ednia augmenta la probabilitat que alguna d\u2019elles experimenti aturades.<\/strong><\/p>\n

Els efectes de tot aix\u00f2 sobre la productivitat total de la l\u00ednia poden arribar a ser molt importants, com ho s\u00f3n les conseq\u00fc\u00e8ncies econ\u00f2miques sobre la f\u00e0brica.<\/p>\n

En una simulaci\u00f3 realitzada sobre dades hipot\u00e8tiques podem comprovar les conseq\u00fc\u00e8ncies de l\u2019exist\u00e8ncia d\u2019aturades a la l\u00ednia. Vegem-ne un exemple:<\/p>\n<\/div><\/div>

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\n\n\n\n\n\n\n\n\n
Aturades\/Torn<\/th>\nMinuts\/Aturada<\/th>\nOutput
\nReal\/Te\u00f2ric<\/th>\n<\/tr>\n
0<\/td>\n2<\/td>\n100%<\/td>\n<\/tr>\n
1<\/td>\n2<\/td>\n97,5%<\/td>\n<\/tr>\n
2<\/td>\n2<\/td>\n95,0%<\/td>\n<\/tr>\n
3<\/td>\n2<\/td>\n92,5%<\/td>\n<\/tr>\n
4<\/td>\n2<\/td>\n90,0%<\/td>\n<\/tr>\n
5<\/td>\n2<\/td>\n87,5%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div><\/div>
<\/div>

Dades de base:<\/u>
\n* L\u00ednia amb 6 estacions de treball
\n* “Aturades\/torn” = nombre d’aturades de cada estaci\u00f3 en un torn de 8 hores.
\n* “Output real\/te\u00f2ric” = % Unitats realment produ\u00efdes vs. Te\u00f2ric.<\/p>\n<\/div><\/div>

<\/div><\/div><\/div><\/div>

\u00c9s a dir, en l\u2019escenari m\u00e9s favorable, el fet que es produeixi una \u00fanica aturada de cada estaci\u00f3 de treball, durant el torn de 8 hores, i que cada aturada sigui de 2 minuts, ja suposa una reducci\u00f3 del 2,5 % de la producci\u00f3 de la l\u00ednia respecte de la seva capacitat te\u00f2rica.<\/p>\n

Si la situaci\u00f3 empitjora i el nombre d\u2019aturades per estaci\u00f3 i torn augmenta, la reducci\u00f3 de la capacitat productiva creix fins a situar-se en un 12,5 % en l\u2019escenari de 5 aturades per torn.
\nCom \u00e9s evident, l\u2019impacte econ\u00f2mic d\u2019aquesta reducci\u00f3 pot ser molt important, especialment si la ind\u00fastria en q\u00fcesti\u00f3 treballa a plena capacitat.<\/p>\n

I, en tots aquests casos, qualsevol aturada \u00e9s rellevant. Tant les fortu\u00eftes i imprevistes com les planificades, tenen el mateix efecte sobre la productivitat final de la l\u00ednia.<\/strong><\/p>\n

La pres\u00e8ncia d\u2019un Regulador Din\u00e0mic de Flux (DFR) pot pal\u00b7liar de manera molt significativa els efectes de les aturades de les estacions de treball que se sit\u00faen \u201caig\u00fces avall\u201d respecte del mateix DFR.<\/strong> I ho pot assolir acumulant din\u00e0micament i en FIFO la producci\u00f3 de les estacions de treball situades \u201caig\u00fces amunt\u201d, cosa que permet que aquestes puguin continuar produint mentre es resolen les aturades.<\/p>\n

Els efectes s\u00f3n molt rellevants:<\/p>\n<\/div><\/div>

<\/div>
\"\"<\/div><\/div>
<\/div>

Nota (1): Se suposen linies treballant a 3 torns durant 261 dies per any, amb tres cicles de producci\u00f3:
\nCas 1: 10 unitats per minut,
\nCas 2: 15 unitats per minut,
\nCas 3: 30 unitats per minut.<\/p>\n<\/div><\/div>

<\/div>

Les conclusions<\/strong> d\u2019aquesta reflexi\u00f3 s\u00f3n v\u00e0ries:<\/p>\n

    \n
  • Cap m\u00e0quina \u00e9s perfecta, ni pot assegurar una disponibilitat del 100 % en tots els casos.<\/li>\n
  • Una l\u00ednia de producci\u00f3 t\u00e9 innombrables avantatges, per\u00f2 tamb\u00e9 pateix la suma de les incid\u00e8ncies de cada estaci\u00f3 individual de treball.<\/li>\n
  • La incid\u00e8ncia que tenen les aturades curtes, planificades o fortu\u00eftes, sobre la productivitat de la l\u00ednia \u00e9s, sovint, molt elevada<\/strong>, i la seva visibilitat, m\u00e9s petita del que es podria pensar.<\/li>\n
  • Una manera de pal\u00b7liar tot aix\u00f2 \u00e9s la inserci\u00f3 d\u2019un dispositiu d\u2019acumulaci\u00f3 din\u00e0mica (per exemple, la s\u00e8rie DFR d\u2019Inprosy)<\/strong>, que permet evitar els efectes d\u2019una part d\u2019aquestes aturades sobre el conjunt de la l\u00ednia, i que fa que la seva productivitat augmenti de manera molt significativa.<\/li>\n<\/ul>\n<\/div><\/div>
    <\/div><\/div><\/div><\/div><\/div><\/div><\/section>\n","protected":false},"excerpt":{"rendered":"Els efectes de les microaturades en la productivitat d\u2019una l\u00ednia de producci\u00f3 RESUM: Les microaturades a les l\u00ednies de producci\u00f3 tenen un efecte molt rellevant sobre la seva productivitat. Hi ha sistemes que permeten evitar els seus efectes. Durant d\u00e8cades les plantes de fabricaci\u00f3 s\u2019han anat automatitzant. Avui en dia, no seria imaginable un entorn...","protected":false},"author":1,"featured_media":14885,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[139],"tags":[],"class_list":["post-14853","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-actualitat-inprosy"],"acf":[],"yoast_head":"\nEls efectes de les microaturades en la productivitat d\u2019una l\u00ednia de producci\u00f3 – Inprosy<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/inprosy.com\/ca\/els-efectes-de-les-microaturades-en-la-productivitat-duna-linia-de-produccio\/\" \/>\n<meta property=\"og:locale\" content=\"ca_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Els efectes de les microaturades en la 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