{"id":14864,"date":"2021-05-18T09:55:36","date_gmt":"2021-05-18T07:55:36","guid":{"rendered":"https:\/\/inprosy.com\/les-effets-des-micro-arrets-sur-la-productivite-dune-ligne-de-production\/"},"modified":"2021-05-18T10:20:06","modified_gmt":"2021-05-18T08:20:06","slug":"les-effets-des-micro-arrets-sur-la-productivite-dune-ligne-de-production","status":"publish","type":"post","link":"https:\/\/inprosy.com\/fr\/les-effets-des-micro-arrets-sur-la-productivite-dune-ligne-de-production\/","title":{"rendered":"Les effets des micro-arr\u00eats sur la productivit\u00e9 d\u2019une ligne de production"},"content":{"rendered":"

Les effets des micro-arr\u00eats sur la productivit\u00e9 d\u2019une ligne de production<\/h1><\/div><\/div><\/div><\/div><\/div><\/section>
R\u00c9SUM\u00c9: Les micro-arr\u00eats dans les lignes de production ont un effet tr\u00e8s significatif sur leur productivit\u00e9.<\/em>
\nCertains syst\u00e8mes permettent d\u2019en \u00e9viter les effets.<\/em><\/h6>\n<\/div><\/div><\/div><\/div><\/div><\/div>
<\/div>

Les sites de production se sont automatis\u00e9s pendant des d\u00e9cennies.<\/p>\n

Aujourd\u2019hui, un environnement industriel ne serait pas concevable sans un niveau \u00e9lev\u00e9 d\u2019automatisation.<\/p>\n

La prolif\u00e9ration de lignes de production, o\u00f9 des stations de travail successives d\u00e9veloppent toutes les actions qui permettent de convertir des mati\u00e8res premi\u00e8res en un produit final, constitue une des expressions les plus communes de cet \u00e9tat de fait.<\/p>\n

Les lignes de production augmentent de forme importante la productivit\u00e9, dans la mesure o\u00f9 elles relient des machines hautement sp\u00e9cialis\u00e9es en une ou plusieurs fonctions.<\/p>\n

N\u00e9anmoins, aucune station de travail n\u2019est parfaite ni sans risque d\u2019arr\u00eats.<\/strong> Bien que les fabricants aient fait preuve d\u2019ing\u00e9niosit\u00e9 et de capacit\u00e9 de gestion pour ce qui est de la cr\u00e9ation d\u2019\u00e9quipements chaque fois meilleurs, il n\u2019est pas raisonnable de s\u2019attendre \u00e0 un fonctionnement sans arr\u00eat.<\/p>\n

Sur une ligne de production ce risque amplifie ses effets pour deux raisons:<\/p>\n

a.-<\/strong>\u00a0 \u00a0 \u00a0Parce que chacun des arr\u00eats de chacune des stations peut avoir des cons\u00e9quences sur l\u2019ensemble de la ligne<\/strong> (en absence de stations ou de syst\u00e8mes d\u2019accumulation),<\/p>\n

b.-<\/strong>\u00a0 \u00a0 \u00a0Parce que l\u2019existence de multiples stations de travail sur la ligne augmente la probabilit\u00e9 de qu\u2019une de ces stations puisse subir des arr\u00eats.<\/strong><\/p>\n

Les effets de tout cela sur la productivit\u00e9 totale de la ligne peuvent s\u2019av\u00e9rer particuli\u00e8rement importants, ainsi que les cons\u00e9quences \u00e9conomiques sur l\u2019usine.<\/p>\n

Dans une simulation r\u00e9alis\u00e9e \u00e0 partir de donn\u00e9es hypoth\u00e9tiques nous pouvons v\u00e9rifier les cons\u00e9quences de l\u2019existence d\u2019arr\u00eats sur la ligne. Voyons ci-dessous un exemple:<\/p>\n<\/div><\/div>

<\/div>[vc_raw_html]PHN0eWxlPg0KQG1lZGlhIHNjcmVlbiBhbmQgKG1heC13aWR0aDogNjAwcHgpIHsNCiAgICAgdGFibGUgew0KICAgICAgIGRpc3BsYXk6IGJsb2NrOw0KICAgICAgIG92ZXJmbG93LXg6IGF1dG87DQogICAgIH0NCn0NCnRoIHsNCiAgICB0ZXh0LWFsaWduOiBjZW50ZXI7DQp9DQo8L3N0eWxlPg==[\/vc_raw_html]
\n\n\n\n\n\n\n\n\n
Arr\u00eats\/Poste<\/th>\nMinutes\/Arr\u00eat<\/th>\nOutput
\nR\u00e9el\/Th\u00e9orique<\/th>\n<\/tr>\n
0<\/td>\n2<\/td>\n100%<\/td>\n<\/tr>\n
1<\/td>\n2<\/td>\n97,5%<\/td>\n<\/tr>\n
2<\/td>\n2<\/td>\n95,0%<\/td>\n<\/tr>\n
3<\/td>\n2<\/td>\n92,5%<\/td>\n<\/tr>\n
4<\/td>\n2<\/td>\n90,0%<\/td>\n<\/tr>\n
5<\/td>\n2<\/td>\n87,5%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div><\/div>
<\/div>

Donn\u00e9es de base:<\/u>
\n* \u00a0Ligne avec 6 stations de travail
\n* \u00a0\u00ab\u00a0Arr\u00eats\/poste\u00a0\u00bb = nombre d\u2019arr\u00eats de chaque station pendant un poste de 8 heures.
\n* \u00a0\u00ab\u00a0Output r\u00e9el\/th\u00e9orique\u00a0\u00bb = % Unit\u00e9s r\u00e9ellement produites vs th\u00e9orique.<\/p>\n<\/div><\/div>

<\/div><\/div><\/div><\/div>

Ainsi, pour ce qui est du sc\u00e9nario le plus favorable, le fait que seul un arr\u00eat de chaque station de travail se produise, pendant un poste de 8 heures, avec une dur\u00e9e de 2 minutes pour chaque arr\u00eat, suppose d\u00e9j\u00e0 une \u00e9rosion de 2\u20195% de la production de la ligne par rapport \u00e0 sa capacit\u00e9 th\u00e9orique.<\/p>\n

Si la situation empire et le nombre d\u2019arr\u00eats par station et par poste augmente, l\u2019\u00e9rosion de la capacit\u00e9 de production cro\u00eet jusqu\u2019\u00e0 atteindre 12,5% dans un sc\u00e9nario de 5 arr\u00eats par poste.
\nIl va sans dire que l\u2019impact \u00e9conomique de cette \u00e9rosion peut s\u2019av\u00e9rer tr\u00e8s important, plus particuli\u00e8rement lorsque l\u2019industrie en question travaille \u00e0 pleine capacit\u00e9.<\/p>\n

Finalement, dans tous les cas, tout arr\u00eat est significatif. Les arr\u00eats fortuits et impr\u00e9vus, ainsi que les arr\u00eats planifi\u00e9s ont le m\u00eame effet sur la productivit\u00e9 finale de la ligne.<\/strong><\/p>\n

La pr\u00e9sence d\u2019un R\u00e9gulateur Dynamique de Flux (DFR) peut palier tr\u00e8s significativement les effets des arr\u00eats des stations de travail qui se situent \u201cen aval\u201d par rapport \u00e0 ce DFR.<\/strong> Et ce, par l\u2019accumulation dynamique et en FIFO de la production des stations de travail situ\u00e9es \u201cen amont\u201d ce qui leur permet de continuer \u00e0 produire pendant le r\u00e9tablissement de ces arr\u00eats.<\/p>\n

Les effets sont particuli\u00e8rement significatifs:<\/p>\n<\/div><\/div>

<\/div>
\"\"<\/div><\/div>
<\/div>

Note (1): nous supposons des lignes qui travaillent en 3 postes pendant 261 jours par an, \u00e0 trois rythmes de production:
\nOption 1: 10 unit\u00e9s par minute,
\nOption 2: 15 unit\u00e9s par minute.
\nOption 3: 30 unit\u00e9s par minute.<\/p>\n<\/div><\/div>

<\/div>

Les conclusions<\/strong> de cette r\u00e9flexion sont vari\u00e9es:<\/p>\n

    \n
  • Aucune machine n\u2019est parfaite, ni ne peut garantir une disponibilit\u00e9 de 100% dans tous les cas,<\/li>\n
  • Une ligne de production pr\u00e9sente de nombreux avantages, bien qu\u2019elle puisse aussi subir l\u2019addition des incidences de chaque station de travail individuelle.<\/li>\n
  • L\u2019incidence produite par les arr\u00eats courts, planifi\u00e9s ou fortuits, sur la productivit\u00e9 de la ligne est, fr\u00e9quemment, tr\u00e8s \u00e9lev\u00e9e<\/strong>, et sa visibilit\u00e9, moindre par rapport \u00e0 ce qui peut \u00eatre attendu.<\/li>\n
  • Il est possible de palier \u00e0 ces \u00e9ventuelles incidences par la mise en place d\u2019un dispositif d\u2019accumulation dynamique (par exemple, la s\u00e9rie DFR d\u2019Inprosy)<\/strong> dans la mesure o\u00f9 il permet d\u2019\u00e9viter les effets d\u2019une partie de ces arr\u00eats sur l\u2019ensemble de la ligne, et ainsi d\u2019augmenter tr\u00e8s significativement sa productivit\u00e9.<\/li>\n<\/ul>\n<\/div><\/div>
    <\/div><\/div><\/div><\/div><\/div><\/div><\/section>\n","protected":false},"excerpt":{"rendered":"Les effets des micro-arr\u00eats sur la productivit\u00e9 d\u2019une ligne de production R\u00c9SUM\u00c9: Les micro-arr\u00eats dans les lignes de production ont un effet tr\u00e8s significatif sur leur productivit\u00e9. Certains syst\u00e8mes permettent d\u2019en \u00e9viter les effets. Les sites de production se sont automatis\u00e9s pendant des d\u00e9cennies. Aujourd\u2019hui, un environnement industriel ne serait pas concevable sans un niveau...","protected":false},"author":1,"featured_media":14877,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[116],"tags":[],"class_list":["post-14864","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-nouvelles-de-inprosy"],"acf":[],"yoast_head":"\nLes effets des micro-arr\u00eats sur la productivit\u00e9 d\u2019une ligne de production – Inprosy<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/inprosy.com\/fr\/les-effets-des-micro-arrets-sur-la-productivite-dune-ligne-de-production\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Les 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